Extrusion line for the production of Geonet and Drainage geocomposite

IRR

IRR, extrusion line has been manufactured to produce Geonet

IRR

The IRR plant has been designed and manufactured to satisfy productivity requirements of great dimension netting, mainly made of HDPE-MDPE, it can extrude and manufacture open netting as large as 4.5 m.

Nets produced by this plant are mostly used for fencing, erosion protection, geotextile use, drainage, in addition to ground reinforcement and channel/road foundations.

TECNOLOGIA

Fully equipped with Siemens components, the IRR is entirely controlled by a state-of-the-art HMI based on Profinet®, one of the most advanced communication protocols, that allows to control independently and in real time each one of all installed stations/tools.

Always focused on our customers’ needs and knowing that energy costs are always a more expensive variable for each manufacturer, we engineered the IRR with dedicated components that allow to recover the kinetic energy and then to save money in this regard.

The plant also uses the best components available on the market:

  • gearboxes: ZAMBELLO, BONFIGLIOLI
  • bearings: SKF OR FAG
  • pneumatic system: FESTO
  • gravimetric system: DOTECO
  • melt pump & automatic screen changer: MAAG
  • web tension controll: MAXCESS
  • winder edge guide: FIFE

TECHNICAL DATA

Version

 

Entry Level Version

Standard Version 

Extruder Size

 

120 

140

140

160

180

200

Head type

 

bi-planar & tri-planar

G7/G8

bi-planar & tri-planar

G7/G8

bi-planar & tri-planar

G9/G10

bi-planar & tri-planar

G9/G10

bi-planar & tri-planar

G9/G10

bi-planar & tri-planar

G9/G10

Ø min. tubolar

mm

350

350

800

800

800

800

Ø max. tubolar

mm

800

800

1450

1450

1450

1450

Max. production

Kg/h

500*

750*

750*

1300*

1500*

1800*

Max. mechanical speed

m/min.

5*

5*

5*

5*

7*

9*

Ø max. roll

min.

1000

1000

1000

1000

1000

1000

Max. width of net roll

mm.

2500

2500

4500

4500

4500

4500

*data subjected to the kind of material and net produced

Gallery