Extrusion line for the production of Geonet and Drainage geocomposite

IRRL

IRRL, extrusion line has been manufactured to produce Geonet laminated with non-woven tissue.

IRRL

The IRRL plant has been designed and manufactured to satisfy productivity requirements of great dimension netting, mainly made of HDPE-MDPE, laminated with nonwoven tissue, on one or two sides; it can extrude and manufacture open netting as large as 4.5 m.

Nets produced by this plant are mostly used for fencing, erosion protection, geotextile use, drainage, in addition to ground reinforcement and channel/road foundations.

Technology

Fully equipped with Siemens components, the IRR is entirely controlled by a state-of-the-art HMI based on Profinet®, one of the most advanced communication protocols, that allows to control independently and in real time each one of all installed stations/tools.

Always focused on our customers’ needs and knowing that energy costs are always a more expensive variable for each manufacturer, we engineered the IRR with dedicated components that allow to recover the kinetic energy and then to save money in this regard.

The plant also uses the best components available on the market:

  • gearboxes: ZAMBELLO, BONFIGLIOLI
  • bearings: SKF OR FAG
  • pneumatic system: FESTO
  • gravimetric system: DOTECO
  • melt pump & automatic screen changer: MAAG
  • web tension controll: MAXCESS
  • winder edge guide: FIFE

Technical data

Version   Entry Level Version Standard Version 
Extruder Size   120  140 140 160 180 200
Head type  

bi-planar & tri-planar

G7/G8

bi-planar & tri-planar

G7/G8

bi-planar & tri-planar

G9/G10

bi-planar & tri-planar

G9/G10

bi-planar & tri-planar

G9/G10

bi-planar & tri-planar

G9/G10

Ø min. tubolar mm 350 350 800 800 800 800
Ø max. tubolar mm 800 800 1450 1450 1450 1450
Max. production Kg/h 500* 750* 750* 1300* 1500* 1800*
Max. mechanical speed m/min. 5 5 5 5 7 9
Ø max. roll min. 1000 1000 1000 1000 1000 1000
Max. width of net roll mm. 2500 2500 4500 4500 4500 4500
Installed power kW 350 350 750 900 1100 1100
Ø max. non-woven roll mm. 1070 1070 1070 1070 1070 1070
Max. width of laminated roll mm. 2700 2700 4700 4700 4700 4700
Ø max. of laminated roll mm. 1150 1150 1150 1150 1150 1150

*data subjected to the kind of material and net produced

 

 

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